Sometimes referred to as overmolding, the insert molding process involves combining plastic or metal components in-mold creating innovative products for structural reinforcement, functional, interior, steering, and two-shot seal applications. The overmolding process can also be used to combine soft-touch, Class A surfaces with a rigid substrate.
Coi Rubber also has multiple in-house services including Design & Engineering and Tooling Design & Build as well as the expertise required to assist you with your insert molding project from the concept stage to final production.
Beneficios del moldeo por inyección
Reduced Post-Molding Operations │ The Insert Molding process joins several components within thermoplastic thereby reducing the amount of post-molding operations and overall labor needed to produce your parts.
Increased Part Consistency │ Insert Molding greatly increases the consistency of parts produced as each insert is placed in the same location of the tool in every cycle. As a result, each molding produced is the same which keeps costs due to rejected parts to a minimum.
Ease of Assembly │ Insert Molding incorporates the inserted components of your part into the molding process making assembly of the final part easier. For example, instead of have to place a fitting on a part in order to attach it, a fitting can be incorporated into the part during the molding processes so finished part can simply be clipped together.
Moldeo de insertos metálicos
Con el uso de la tecnología de moldeo por inyección de metal, podemos reducir el peso de los componentes estructurales y funcionales combinando la resistencia del metal con la flexibilidad de diseño del plástico.
- Refuerzos estructurales
- Inserciones de fijación
- Mallas de alambre
Consejos de diseño para piezas con insertos y sobremoldeadas
Elija insertos con moleteado, ranuras o agujeros para que el plástico o el caucho se bloquee. Mantenga una pared mínima de material alrededor del inserto y limpie o trate el metal antes del moldeo para lograr buena adhesión.
Coloque los insertos de modo que queden igual en cada ciclo. Indíquenos el material del inserto, la carga que soporta y el volumen anual. Envíe un plano o una muestra a través del formulario de cotización y lo revisaremos con usted.